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Transformator drukontlastingsapparaat-fabrikant van overdrukbeveiligingsapparaten

Transformator overdrukapparaat – PRD Safety Valve System

Automatic Overpressure Protection | Explosion Prevention | Fast-Acting Relief Valve | Factory Direct Supply

drukontlastingsapparaat
✓ Fast-Acting Protection
Responds within milliseconds
✓ Automatic Reset
No manual intervention required
✓ Weather Resistant
All-climate operation capability
✓ Multiple Sizes Available
50kVA to 10MVA+ transformers

What Is a Transformer Pressure Relief Device?

A transformator overdrukapparaat (PRD) is a critical safety component that prevents catastrophic transformer tank rupture by automatically venting excessive internal pressure. When internal faults generate rapid gas expansion or oil vaporization, the PRD opens instantly to release pressure buildup, protecting the transformer tank from explosive failure.

Also known as a transformator veiligheidsklep of pressure relief valve, this device acts as the last line of defense against transformer explosions caused by internal arcing faults, isolatie defect, or thermal overload conditions.

Why PRDs Are Essential

Internal transformer faults can generate pressure rises exceeding 100 psi within seconds. Without proper pressure relief, this buildup causes violent tank rupture, oil fires, and severe equipment damage. Transformer explosion prevention devices voorzien:

  • Personnel Safety: Prevents dangerous tank explosions near personnel and facilities
  • Equipment Protection: Safeguards expensive transformer assets from catastrophic structural damage
  • Fire Prevention: Controlled venting reduces risk of ignition and oil fires
  • Insurance Compliance: Required by most electrical codes and insurance policies

Technische specificaties

Common models of pressure relief valves are displayed. Please contact us for more information

YSF8-35/25
YSF8-35/50
YSF8-35/50
YSF8-35/50K
YSF8-55/50K
YSF8-55/80K
YSF8-55/130K
YSF6II-35/25JTHB
YSF6II-35/50JTHB
YSF8-55/80 DK
YSF8-55/130 DK
YSF6II-35/25JTHB
YSF6II35/25KJTHB
YSF4II-35/25K
YSF4II-35/50K
YSF4II-55/50K
YSF4II-55/80K
YSF4II-55/130K
YSF-1/4NPT
YSF4-35/25
Model Transformer Capacity Operating Pressure Connection Size
PRD-50 50-315 kVA 7-10 psi DN50
PRD-80 315-1000 kVA 7-10 psi DN80
PRD-100 1-3.15 MVA 7-10 psi DN100
PRD-150 3.15-10 MVA 7-10 psi DN150

Standard Features

  • Materiaal: Stainless steel construction
  • Reactietijd: Minder dan 30 milliseconden
  • Reset Type: Automatisch (spring-loaded)
  • Bedrijfstemperatuur: -40°C to +90°C
  • Afdichting: Viton/EPDM gaskets
  • Mounting: Flange or threaded connection
  • Beschermingsgraad: IP65
  • Normen: IEC 60076, IEEE C57.12.00

How PRDs Work

De transformer overpressure protection system uses a spring-loaded diaphragm or disc mechanism calibrated to open at predetermined pressure thresholds (typisch 7-10 psi). When internal pressure exceeds this setpoint:

  1. Excessive pressure overcomes spring force, lifting the relief disc
  2. Pressurized gas and oil vapor vent rapidly through discharge ports
  3. Pressure drops below threshold; spring force reseats the disc automatically
  4. Optional contact switches signal SCADA systems when activation occurs

PRD Operating Principle


Normal Condition

PRD Housing

Relief Disc

Spring Force

Normal Pressure


Overpressure Event

Disc Lifted

Gas Venting

HIGH PRESSURE

Pressure Force

Fault Occurs

Operation Sequence

1. Normale werking:
Spring force keeps relief disc sealed against normal pressure (0-6 psi)

2. Foutdetectie:
Internal fault creates rapid pressure rise (7-10+ psi)

3. Automatic Relief:
Disc lifts, venting gas/vapor in milliseconds

4. Auto-Reset:
Spring reseats disc when pressure normalizes

Installatierichtlijnen

Important Safety Notice

PRD installation must be performed by qualified transformer technicians following manufacturer specifications and local electrical codes. Improper installation can compromise transformer safety.

  • Mounting Position: Install vertically on transformer cover to ensure proper venting direction away from personnel and equipment
  • Clearance Requirements: Maintain minimum 3-foot radius clear zone around discharge path
  • Torque Specifications: Follow manufacturer torque values for flange bolts to prevent oil leaks
  • Elektrische aansluitingen: Wire optional alarm contacts to monitoring systems using shielded cable
  • Testen: Never test PRD operation while mounted on energized transformer

Toepassingen

Ons transformer pressure relief valves beschermen:

  • Distributietransformatoren (50kVA – 3.15MVA)
  • Vermogenstransformatoren (3.15MVA – 100MVA+)
  • Substation transformers
  • Generator step-up transformers
  • Industrial plant transformers
  • Mobile/temporary transformers

Why Choose Our PRDs?

🏭 Factory Direct Pricing

Competitive wholesale rates with volume discounts for projects requiring multiple units.

✓ Quality Certified

IEC 60076 and IEEE C57.12.00 compliant. ISO 9001 manufacturing facility.

🚚 Fast Delivery

Standard models ship within 7-10 business days. Global freight forwarding available.

🔧 Custom Solutions

Specialized pressure setpoints, flange configurations, and alarm contact options available.

Veelgestelde vragen

How do I select the correct PRD size for my transformer?

PRD sizing is based on transformer capacity (kVA/MVA rating). Use PRD-50 for 50-315kVA, PRD-80 for 315-1000kVA, PRD-100 for 1-3.15MVA, and PRD-150 for 3.15-10MVA transformers. For transformers above 10MVA or special applications, contact our engineering team for custom sizing calculations.

Does the PRD require periodic replacement or maintenance?

PRDs are maintenance-free during normal operation. Echter, after any activation (pressure relief event), the device should be inspected for seal integrity and proper reset. Replace gaskets if oil leakage is detected. We recommend visual inspection annually during transformer maintenance outages. Typical service life is 15-20 years without activation.

Can PRDs be tested without removing from the transformer?

Nee. Never attempt to test PRD operation while installed on an energized or oil-filled transformer. Testing requires controlled bench conditions using specialized pressure test equipment. PRD functional verification should only be performed by qualified technicians following manufacturer procedures in a workshop environment.

Request Your PRD Quotation Today

📧 E-mail
web@fjinno.net
📱Whatsappen
+86 135 9907 0393
☎️ Phone
+86 135 9907 0393
💬 WeChat
135 9907 0393

🏭 Manufacturing Facility:

Liandong U Grain Networking Industriepark
Xingye West Road nr. 12, Fuzhou, Fujian Province, China

✓ Technical Support
✓ Fast Response
✓ Bulk Discounts
✓ Custom Options
✓ Global Shipping
✓ Quality Certified

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