
A large-scale power generation facility required precise temperature monitoring for their generator stator windings. Traditional PT100 sensors faced significant challenges in high-voltage rotating machine environments due to electromagnetic interference and electrical insulation requirements. The customer needed a reliable solution for multi-point temperature measurement that could withstand harsh electromagnetic conditions while providing accurate real-time data.
Oplossing: Fluorescerende glasvezeltemperatuurbewaking
We implemented a comprehensive glasvezel temperatuurbewakingssysteem specifically designed for rotating electrical machines. The installation features:
System Configuration
- Multiple Fluorescent Fiber Optic Sensors: Strategically positioned around the stator core circumference
- Direct Winding Contact: Sensors placed directly on stator winding slots for accurate hot spot detection
- Specialized Mounting System: Blue fixing clamps ensure stable sensor positioning during operation
- Multi-Channel Monitoring: Simultaneous temperature tracking across all critical measurement points
Why Fiber Optic for Rotating Machines?
Superior Performance in High-Voltage Environments
Volledige elektrische isolatie: Fiber optic sensors are non-conductive, eliminating electrical breakdown risks in generator high-voltage environments. This is critical for stator winding temperature monitoring where voltages can exceed 10kV.
EMI-immuniteit: Unlike PT100 RTD sensors, fluorescent fiber optic technology is completely immune to electromagnetic interference generated by rotating magnetic fields in generators and motors.
Hoge nauwkeurigheid: Fluorescence lifetime-based temperature measurement achieves ±0.5℃ accuracy, enabling precise thermisch beheer and early fault detection.
Intrinsiek veilig: No electrical components at sensing points means zero spark risk, meeting strict safety requirements for power generation equipment.
Application Results
| Performance Metric | Achievement |
|---|---|
| Temperature Monitoring Points | 12+ locations around stator |
| Meetnauwkeurigheid | ±0,5℃ |
| Reactietijd | <2 seconden |
| System Uptime | 99.9%+ since installation |
| Vroegtijdige foutdetectie | 24-48 hours advance warning |
Key Benefits Delivered
- Prevented Unplanned Downtime: Early temperature anomaly detection avoided potential generator failures
- Extended Equipment Life: Optimal thermal management reduces insulation aging rate
- Improved Operational Safety: Real-time monitoring with automatic alarm functions
- Onderhoudsoptimalisatie: Data-driven maintenance scheduling based on actual thermal conditions
- Remote Monitoring Capability: SCADA integration enables centralized monitoring of multiple units
Ideale toepassingen
Ons fluorescerend glasvezeltemperatuurbewakingssysteem is the optimal solution for:
Energieopwekking
- Hydro Generators: Large synchronous generators in hydroelectric plants
- Thermal Power Plants: Steam turbine generators
- Wind Turbines: Direct-drive and geared wind generators
- Nuclear Power: Safety-critical generator monitoring
Industrial Motors
- Large Induction Motors: Pompen, compressoren, ventilatoren (>500kW)
- Synchronous Motors: Mijnbouw, cement, steel industry applications
- Traction Motors: Railway and metro propulsion systems
Technische specificaties
Sensor Performance
- Temperatuurbereik: -40℃ to 200℃
- Nauwkeurigheid: ±0,5℃ (better than PT100)
- Kanalen per eenheid: Tot 32 meetpunten
- Sensor Diameter: 2-3mm (compact design)
- Reactietijd: <5 seconden
System Features
- Real-time data logging and trending
- Multi-level alarm configuration
- Modbus RTU/TCP communication
- SCADA/DCS integration ready
- Historical data analysis tools
Vergelijking: Fiber Optic vs. PT100 for Rotating Machines
| Functie | PT100 RTD | Fluorescerende glasvezel |
|---|---|---|
| EMI-weerstand | Arm (signal interference) | Uitstekend (complete immunity) |
| Elektrische isolatie | Requires complex insulation | Inherently isolated |
| Veiligheid bij hoogspanning | Risk of breakdown | No electrical risk |
| Nauwkeurigheid | ±1-2℃ | ±0,5℃ |
| Installatiecomplexiteit | Grounding required | Eenvoudig, no grounding |
| Onderhoud | Regular calibration needed | Onderhoudsvrij |
Why Choose Our Solution?
Proven Expertise
With extensive experience in power plant temperature monitoring En rotating machine diagnostics, we deliver turnkey solutions tailored to your specific requirements.
Uitgebreide ondersteuning
- Free technical consultation and system design
- Professional installation guidance
- Complete documentation and training
- Lifetime technical support
- Fast response spare parts supply
Global Certifications
- CE-gecertificeerd
- ISO 9001 Kwaliteitsbeheer
Vraag een offerte aan
Interested in upgrading your generator temperature monitoring system or implementing motor winding temperature protection? Contact us today for:
- Customized system design for your rotating machines
- Competitive pricing with volume discounts
- Technical specifications and installation drawings
- References from similar installations worldwide
Get Your Free Consultation – Our application engineers are ready to discuss your project requirements and recommend the optimal temperature monitoring solution for your generators, motoren, or other rotating electrical equipment.
Glasvezel temperatuursensor, Intelligent monitoringsysteem, Gedistribueerde glasvezelfabrikant in China
![]() |
![]() |
![]() |
INNO glasvezel temperatuursensoren ,temperatuurbewakingssystemen.











