Peranti Pelega Tekanan Transformer-Pengilang Peranti Perlindungan Tekanan Terlebih

What Is a Transformer Pressure Relief Device?

A alat pelepas tekanan pengubah (PRD) is a critical safety component that prevents catastrophic transformer tank rupture by automatically venting excessive internal pressure. When internal faults generate rapid gas expansion or oil vaporization, the PRD opens instantly to release pressure buildup, protecting the transformer tank from explosive failure.

Also known as a injap keselamatan pengubah atau pressure relief valve, this device acts as the last line of defense against transformer explosions caused by internal arcing faults, kerosakan penebat, or thermal overload conditions.

Why PRDs Are Essential

Internal transformer faults can generate pressure rises exceeding 100 psi within seconds. Without proper pressure relief, this buildup causes violent tank rupture, kebakaran minyak, and severe equipment damage. Transformer explosion prevention devices menyediakan:

• Personnel Safety: Prevents dangerous tank explosions near personnel and facilities
• Equipment Protection: Safeguards expensive transformer assets from catastrophic structural damage
• Pencegahan Kebakaran: Controlled venting reduces risk of ignition and oil fires
• Insurance Compliance: Required by most electrical codes and insurance policies

Spesifikasi Teknikal

Common models of pressure relief valves are displayed. Please contact us for more information

Model	Transformer Capacity	Operating Pressure	Connection Size
PRD-50	50-315 kVA	7-10 psi	DN50
PRD-80	315-1000 kVA	7-10 psi	DN80
PRD-100	1-3.15 MVA	7-10 psi	DN100
PRD-150	3.15-10 MVA	7-10 psi	DN150

How PRDs Work

The transformer overpressure protection system uses a spring-loaded diaphragm or disc mechanism calibrated to open at predetermined pressure thresholds (biasanya 7-10 psi). When internal pressure exceeds this setpoint:

1. Excessive pressure overcomes spring force, lifting the relief disc
2. Pressurized gas and oil vapor vent rapidly through discharge ports
3. Pressure drops below threshold; spring force reseats the disc automatically
4. Optional contact switches signal SCADA systems when activation occurs

PRD Operating Principle

Normal Condition

PRD Housing

Relief Disc

Spring Force

Normal Pressure

Overpressure Event

Disc Lifted

Gas Venting

HIGH PRESSURE

Pressure Force

Fault Occurs

Operation Sequence

1. Normal Operation:
Spring force keeps relief disc sealed against normal pressure (0-6 psi)

2. Pengesanan Kesalahan:
Internal fault creates rapid pressure rise (7-10+ psi)

3. Automatic Relief:
Disc lifts, venting gas/vapor in milliseconds

4. Auto-Reset:
Spring reseats disc when pressure normalizes

Garis Panduan Pemasangan

• Mounting Position: Install vertically on transformer cover to ensure proper venting direction away from personnel and equipment
• Keperluan Pembersihan: Maintain minimum 3-foot radius clear zone around discharge path
• Torque Specifications: Follow manufacturer torque values for flange bolts to prevent oil leaks
• Electrical Connections: Wire optional alarm contacts to monitoring systems using shielded cable
• Menguji: Never test PRD operation while mounted on energized transformer

Aplikasi

kami transformer pressure relief valves melindungi:

• Transformer pengedaran (50kVA – 3.15MVA)
• Pengubah kuasa (3.15MVA – 100MVA+)
• Substation transformers
• Generator step-up transformers
• Industrial plant transformers
• Mobile/temporary transformers

Why Choose Our PRDs?

Soalan Lazim

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