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Fabricant de dispositifs de décompression de transformateur et de dispositifs de protection contre les surpressions

Dispositif de décompression du transformateur – PRD Safety Valve System

Automatic Overpressure Protection | Explosion Prevention | Fast-Acting Relief Valve | Approvisionnement direct d'usine

pressure relief device
✓ Fast-Acting Protection
Responds within milliseconds
✓ Automatic Reset
No manual intervention required
✓ Weather Resistant
All-climate operation capability
✓ Multiple Sizes Available
50kVA to 10MVA+ transformers

Qu'est-ce qu'un dispositif de décompression de transformateur?

UN dispositif de décompression du transformateur (PRD) is a critical safety component that prevents catastrophic transformer tank rupture by automatically venting excessive internal pressure. When internal faults generate rapid gas expansion or oil vaporization, the PRD opens instantly to release pressure buildup, protecting the transformer tank from explosive failure.

Also known as a soupape de sécurité du transformateur ou soupape de surpression, this device acts as the last line of defense against transformer explosions caused by internal arcing faults, rupture d'isolation, or thermal overload conditions.

Why PRDs Are Essential

Internal transformer faults can generate pressure rises exceeding 100 psi within seconds. Without proper pressure relief, this buildup causes violent tank rupture, oil fires, and severe equipment damage. Transformer explosion prevention devices fournir:

  • Sécurité du personnel: Prevents dangerous tank explosions near personnel and facilities
  • Protection de l'équipement: Safeguards expensive transformer assets from catastrophic structural damage
  • Fire Prevention: Controlled venting reduces risk of ignition and oil fires
  • Insurance Compliance: Required by most electrical codes and insurance policies

Spécifications techniques

Common models of pressure relief valves are displayed. Please contact us for more information

YSF8-35/25
YSF8-35/50
YSF8-35/50
YSF8-35/50K
YSF8-55/50K
YSF8-55/80K
YSF8-55/130K
YSF6II-35/25JTHB
YSF6II-35/50JTHB
YSF8-55/80 NSP
YSF8-55/130 NSP
YSF6II-35/25JTHB
YSF6II35/25KJTHB
YSF4II-35/25K
YSF4II-35/50K
YSF4II-55/50K
YSF4II-55/80K
YSF4II-55/130K
YSF-1/4NPT
YSF4-35/25
Modèle Capacité du transformateur Operating Pressure Connection Size
PRD-50 50-315 kVA 7-10 psi DN50
PRD-80 315-1000 kVA 7-10 psi DN80
PRD-100 1-3.15 AMIU 7-10 psi DN100
PRD-150 3.15-10 AMIU 7-10 psi DN150

Standard Features

  • Matériel: Stainless steel construction
  • Temps de réponse: Moins que 30 millisecondes
  • Type de réinitialisation: Automatique (spring-loaded)
  • Température de fonctionnement: -40°C to +90°C
  • Scellage: Viton/EPDM gaskets
  • Mounting: Flange or threaded connection
  • Indice de protection: IP65
  • Normes: CEI 60076, IEEE C57.12.00

How PRDs Work

Le transformer overpressure protection system uses a spring-loaded diaphragm or disc mechanism calibrated to open at predetermined pressure thresholds (typiquement 7-10 psi). When internal pressure exceeds this setpoint:

  1. Excessive pressure overcomes spring force, lifting the relief disc
  2. Pressurized gas and oil vapor vent rapidly through discharge ports
  3. Pressure drops below threshold; spring force reseats the disc automatically
  4. Optional contact switches signal SCADA systems when activation occurs

PRD Operating Principle


Normal Condition

PRD Housing

Relief Disc

Spring Force

Normal Pressure


Overpressure Event

Disc Lifted

Gas Venting

HIGH PRESSURE

Pressure Force

Fault Occurs

Operation Sequence

1. Fonctionnement normal:
Spring force keeps relief disc sealed against normal pressure (0-6 psi)

2. Détection des défauts:
Internal fault creates rapid pressure rise (7-10+ psi)

3. Automatic Relief:
Disc lifts, venting gas/vapor in milliseconds

4. Auto-Reset:
Spring reseats disc when pressure normalizes

Directives d'installation

Important Safety Notice

PRD installation must be performed by qualified transformer technicians following manufacturer specifications and local electrical codes. Improper installation can compromise transformer safety.

  • Mounting Position: Install vertically on transformer cover to ensure proper venting direction away from personnel and equipment
  • Clearance Requirements: Maintain minimum 3-foot radius clear zone around discharge path
  • Torque Specifications: Follow manufacturer torque values for flange bolts to prevent oil leaks
  • Electrical Connections: Wire optional alarm contacts to monitoring systems using shielded cable
  • Essai: Never test PRD operation while mounted on energized transformer

Applications

Notre transformer pressure relief valves protéger:

  • Transformateurs de distribution (50kVA – 3.15AMIU)
  • Transformateurs de puissance (3.15AMIU – 100AMIU+)
  • Transformateurs de sous-station
  • Generator step-up transformers
  • Industrial plant transformers
  • Mobile/temporary transformers

Why Choose Our PRDs?

🏭 Factory Direct Pricing

Competitive wholesale rates with volume discounts for projects requiring multiple units.

✓ Quality Certified

CEI 60076 and IEEE C57.12.00 compliant. OIN 9001 manufacturing facility.

🚚 Fast Delivery

Les modèles standards sont expédiés dans 7-10 jours ouvrables. Global freight forwarding available.

🔧 Custom Solutions

Specialized pressure setpoints, flange configurations, and alarm contact options available.

Foire aux questions

How do I select the correct PRD size for my transformer?

PRD sizing is based on transformer capacity (kVA/MVA rating). Use PRD-50 for 50-315kVA, PRD-80 for 315-1000kVA, PRD-100 for 1-3.15MVA, and PRD-150 for 3.15-10MVA transformers. For transformers above 10MVA or special applications, contact our engineering team for custom sizing calculations.

Does the PRD require periodic replacement or maintenance?

PRDs are maintenance-free during normal operation. Cependant, after any activation (pressure relief event), the device should be inspected for seal integrity and proper reset. Replace gaskets if oil leakage is detected. We recommend visual inspection annually during transformer maintenance outages. Typical service life is 15-20 years without activation.

Can PRDs be tested without removing from the transformer?

Non. Never attempt to test PRD operation while installed on an energized or oil-filled transformer. Testing requires controlled bench conditions using specialized pressure test equipment. PRD functional verification should only be performed by qualified technicians following manufacturer procedures in a workshop environment.

Request Your PRD Quotation Today

📧 E-mail
web@fjinno.net
📱WhatsApp
+86 135 9907 0393
☎️ Téléphone
+86 135 9907 0393
💬WeChat
135 9907 0393

🏭 Usine de fabrication:

Parc industriel de réseautage de grains U de Liandong
No.12, route Xingye Ouest, Fuzhou, Province du Fujian, Chine

✓ Technical Support
✓ Fast Response
✓ Bulk Discounts
✓ Custom Options
✓ Expédition mondiale
✓ Quality Certified

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