Dispositif de décompression du transformateur – PRD Safety Valve System
Automatic Overpressure Protection | Explosion Prevention | Fast-Acting Relief Valve | Approvisionnement direct d'usine

Responds within milliseconds
No manual intervention required
All-climate operation capability
50kVA to 10MVA+ transformers
Qu'est-ce qu'un dispositif de décompression de transformateur?
UN dispositif de décompression du transformateur (PRD) is a critical safety component that prevents catastrophic transformer tank rupture by automatically venting excessive internal pressure. When internal faults generate rapid gas expansion or oil vaporization, the PRD opens instantly to release pressure buildup, protecting the transformer tank from explosive failure.
Also known as a soupape de sécurité du transformateur ou soupape de surpression, this device acts as the last line of defense against transformer explosions caused by internal arcing faults, rupture d'isolation, or thermal overload conditions.
Why PRDs Are Essential
Internal transformer faults can generate pressure rises exceeding 100 psi within seconds. Without proper pressure relief, this buildup causes violent tank rupture, oil fires, and severe equipment damage. Transformer explosion prevention devices fournir:
- Sécurité du personnel: Prevents dangerous tank explosions near personnel and facilities
- Protection de l'équipement: Safeguards expensive transformer assets from catastrophic structural damage
- Fire Prevention: Controlled venting reduces risk of ignition and oil fires
- Insurance Compliance: Required by most electrical codes and insurance policies
Spécifications techniques
Common models of pressure relief valves are displayed. Please contact us for more information
| Modèle | Capacité du transformateur | Operating Pressure | Connection Size |
|---|---|---|---|
| PRD-50 | 50-315 kVA | 7-10 psi | DN50 |
| PRD-80 | 315-1000 kVA | 7-10 psi | DN80 |
| PRD-100 | 1-3.15 AMIU | 7-10 psi | DN100 |
| PRD-150 | 3.15-10 AMIU | 7-10 psi | DN150 |
Standard Features
- Matériel: Stainless steel construction
- Temps de réponse: Moins que 30 millisecondes
- Type de réinitialisation: Automatique (spring-loaded)
- Température de fonctionnement: -40°C to +90°C
- Scellage: Viton/EPDM gaskets
- Mounting: Flange or threaded connection
- Indice de protection: IP65
- Normes: CEI 60076, IEEE C57.12.00
How PRDs Work
Le transformer overpressure protection system uses a spring-loaded diaphragm or disc mechanism calibrated to open at predetermined pressure thresholds (typiquement 7-10 psi). When internal pressure exceeds this setpoint:
- Excessive pressure overcomes spring force, lifting the relief disc
- Pressurized gas and oil vapor vent rapidly through discharge ports
- Pressure drops below threshold; spring force reseats the disc automatically
- Optional contact switches signal SCADA systems when activation occurs
PRD Operating Principle
Normal Condition
PRD Housing
Relief Disc
Spring Force
Normal Pressure
Overpressure Event
Disc Lifted
Gas Venting
HIGH PRESSURE
Pressure Force
Fault Occurs
Operation Sequence
1. Fonctionnement normal:
Spring force keeps relief disc sealed against normal pressure (0-6 psi)
2. Détection des défauts:
Internal fault creates rapid pressure rise (7-10+ psi)
3. Automatic Relief:
Disc lifts, venting gas/vapor in milliseconds
4. Auto-Reset:
Spring reseats disc when pressure normalizes
Directives d'installation
Important Safety Notice
PRD installation must be performed by qualified transformer technicians following manufacturer specifications and local electrical codes. Improper installation can compromise transformer safety.
- Mounting Position: Install vertically on transformer cover to ensure proper venting direction away from personnel and equipment
- Clearance Requirements: Maintain minimum 3-foot radius clear zone around discharge path
- Torque Specifications: Follow manufacturer torque values for flange bolts to prevent oil leaks
- Electrical Connections: Wire optional alarm contacts to monitoring systems using shielded cable
- Essai: Never test PRD operation while mounted on energized transformer
Applications
Notre transformer pressure relief valves protéger:
- Transformateurs de distribution (50kVA – 3.15AMIU)
- Transformateurs de puissance (3.15AMIU – 100AMIU+)
- Transformateurs de sous-station
- Generator step-up transformers
- Industrial plant transformers
- Mobile/temporary transformers
Why Choose Our PRDs?
🏭 Factory Direct Pricing
Competitive wholesale rates with volume discounts for projects requiring multiple units.
✓ Quality Certified
CEI 60076 and IEEE C57.12.00 compliant. OIN 9001 manufacturing facility.
🚚 Fast Delivery
Les modèles standards sont expédiés dans 7-10 jours ouvrables. Global freight forwarding available.
🔧 Custom Solutions
Specialized pressure setpoints, flange configurations, and alarm contact options available.
Foire aux questions
How do I select the correct PRD size for my transformer?
PRD sizing is based on transformer capacity (kVA/MVA rating). Use PRD-50 for 50-315kVA, PRD-80 for 315-1000kVA, PRD-100 for 1-3.15MVA, and PRD-150 for 3.15-10MVA transformers. For transformers above 10MVA or special applications, contact our engineering team for custom sizing calculations.
Does the PRD require periodic replacement or maintenance?
PRDs are maintenance-free during normal operation. Cependant, after any activation (pressure relief event), the device should be inspected for seal integrity and proper reset. Replace gaskets if oil leakage is detected. We recommend visual inspection annually during transformer maintenance outages. Typical service life is 15-20 years without activation.
Can PRDs be tested without removing from the transformer?
Non. Never attempt to test PRD operation while installed on an energized or oil-filled transformer. Testing requires controlled bench conditions using specialized pressure test equipment. PRD functional verification should only be performed by qualified technicians following manufacturer procedures in a workshop environment.
Request Your PRD Quotation Today
web@fjinno.net
+86 135 9907 0393
+86 135 9907 0393
135 9907 0393
🏭 Usine de fabrication:
Parc industriel de réseautage de grains U de Liandong
No.12, route Xingye Ouest, Fuzhou, Province du Fujian, Chine
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