
Product Overview
Transformer Buchholz Relay serves as the core protection device for detecting internal faults in oil-filled transformers, featuring classic mechanical float structure design for reliable detection of gas accumulation and oil flow abnormalities within transformers.
Key Features:
- Dual-stage protection: Gas alarm and trip protection functions
- Mechanical float structure ensuring reliable operation without external power
- IEC 60076 standard compliant with rigorous type testing verification
- Maintenance-free design with 20+ years service life
- Suitable for various capacity oil-immersed transformer protection
Technical Specifications for Transformer Buchholz Relay
| Parameter Item | Technical Specifications | Remarks |
|---|---|---|
| Product Model | QJ-80/QJ-100/QJ-150 | Multiple pipe diameter options, specific models per our latest specifications |
| Applicable Pipe Diameter | DN80/DN100/DN150 | Matched to transformer capacity, contact us for detailed specifications |
| Working Pressure | ≤0.05MPa | Normal transformer tank operating pressure |
| Sealing Pressure | ≥0.1MPa | Airtightness test pressure |
| Contact Capacity | AC 250V/5A, DC 220V/1A | Control circuit rated parameters, specific parameters per latest technical data |
| Contact Quantity | Gas alarm 1 pair, Trip 1 pair | Separate contacts for signaling and tripping |
| Operating Oil Velocity | 0.6-1.5m/s | Trip protection operating oil flow velocity, customizable per requirements |
| Reset Oil Velocity | 0.3-0.6m/s | Trip protection reset oil flow velocity |
| Gas Alarm Volume | 150-300cm³ | Adjustable as needed, contact us for specific adjustment range |
| Housing Material | Cast aluminum alloy | Corrosion-resistant explosion-proof structure |
| Sealing Material | Nitrile rubber | Transformer oil resistant sealing rings |
| Operating Temperature | -40℃~+60℃ | Environmental temperature adaptation range |
| Protection Rating | IP54 | Dust and splash water protection |
| Insulation Resistance | ≥100MΩ | Contact to housing insulation resistance |
| Dielectric Strength | AC 2kV/1min | Insulation withstand voltage test standard |
| Service Life | ≥20 years | Design service life |
Note: Above parameters are for reference only. Specific technical specifications are subject to our latest product documentation. Please contact us for detailed specification sheets.
Application Cases for Gas Actuated Relay Systems
Power Transformer Protection Applications
A 220kV main transformer protection system utilizing QJ-150 type Buchholz relay has successfully detected and handled 3 minor internal faults over 15 years of operation, effectively preventing equipment damage and power outage incidents while ensuring safe and stable grid operation.
Industrial Transformer Monitoring Cases
Large steel enterprise 35kV distribution transformer groups employ QJ-100 type gas protection relays for protection. Through gas alarm early warning functionality, winding overheating issues were timely identified and addressed, extending transformer service life and reducing maintenance costs.
Distribution Transformer Installation Examples
Urban distribution network 10kV transformers widely adopt QJ-80 type Buchholz gas relays. The miniaturized design facilitates installation while high reliability ensures safe distribution system operation with significantly reduced failure rates.
Selection Guide for Transformer Gas Protection Relays
Model Selection Based on Transformer Capacity
- QJ-80: Suitable for 10kV and below, capacity ≤1600kVA distribution transformers
- QJ-100: Suitable for 35kV, capacity 1600-8000kVA power transformers
- QJ-150: Suitable for 110kV and above, capacity ≥8000kVA main transformers
Selection recommendations are subject to our latest selection manual. Please contact us for detailed selection guidance.
Pipe Diameter Matching Requirements
Buchholz relay pipe diameter must match transformer oil pipe diameter to ensure smooth oil flow and detection accuracy. Installation must consider pipeline routing and maintenance space requirements.
Installation Environment Considerations
Selection must consider installation environment factors including temperature, humidity, and altitude. Special environments can be accommodated with customized corrosion-resistant and high-temperature resistant products.
Frequently Asked Questions About Transformer Buchholz Relays
How to distinguish between gas alarm and trip operations?
Gas alarm operation occurs when internal transformer gas accumulation reaches the set volume threshold, serving primarily as an early warning with signal output but no tripping. Trip operation occurs due to severe internal transformer faults causing violent oil flow impact, directly tripping to disconnect the transformer.
What are the installation position requirements for Buchholz relays?
Gas protection relays must be installed in the connecting pipeline between transformer tank and conservator, maintaining horizontal installation with inclination not exceeding 1°. Installation height should facilitate observation and maintenance with adequate surrounding operational space.
What is the maintenance cycle for Buchholz relays?
Annual visual inspection and contact testing are recommended, with comprehensive overhaul every 3-5 years. Under normal operation, transformer gas relays require minimal maintenance, mainly involving housing cleaning and sealing performance inspection.
How to handle Buchholz relay false operations?
First check installation levelness and pipeline vibration interference. Investigate transformer for actual faults; if no faults exist, adjust operating parameters. Replace relay or improve installation environment if necessary.
What precautions apply when replacing Buchholz relays?
Before replacement, transformer must be de-energized and oil drained below gas relay level. When installing new relay, ensure sealing performance, adjust levelness properly, and perform functional testing after oil refilling to confirm normal operation.
Service Commitment and Contact Information
Our Service Commitment
We provide comprehensive technical support and after-sales service for transformer Buchholz relay products:
Technical Support
Professional technical team providing 7×24 hour technical consultation services
Installation Guidance
On-site installation guidance and commissioning services available
Training Services
User training for product operation and maintenance provided
Contact Information
Fuzhou Innovation Electronic Scie&Tech Co., Ltd.
Sales & Business Development
Email: web@fjinno.net
WhatsApp: +8613599070393
WeChat (China): +8613599070393
QQ: 3408968340
Phone: +8613599070393
Company Address
Liandong U Grain Networking Industrial Park,
No.12 Xingye West Road,
Fuzhou, Fujian, China
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Contact us for more product information and customized solutions. Our professional team will provide you with the most suitable transformer protection and monitoring product combinations. For the latest product catalogs and technical documentation, please communicate with us through the above contact methods.
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