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Transformer Buchholz Relay

QJ1-50

Product Overview

Transformer Buchholz Relay serves as the core protection device for detecting internal faults in oil-filled transformers, featuring classic mechanical float structure design for reliable detection of gas accumulation and oil flow abnormalities within transformers.

Key Features:

  • Dual-stage protection: Gas alarm and trip protection functions
  • Mechanical float structure ensuring reliable operation without external power
  • IEC 60076 standard compliant with rigorous type testing verification
  • Maintenance-free design with 20+ years service life
  • Suitable for various capacity oil-immersed transformer protection

Technical Specifications for Transformer Buchholz Relay

Parameter Item Technical Specifications Remarks
Product Model QJ-80/QJ-100/QJ-150 Multiple pipe diameter options, specific models per our latest specifications
Applicable Pipe Diameter DN80/DN100/DN150 Matched to transformer capacity, contact us for detailed specifications
Working Pressure ≤0.05MPa Normal transformer tank operating pressure
Sealing Pressure ≥0.1MPa Airtightness test pressure
Contact Capacity AC 250V/5A, DC 220V/1A Control circuit rated parameters, specific parameters per latest technical data
Contact Quantity Gas alarm 1 pair, Trip 1 pair Separate contacts for signaling and tripping
Operating Oil Velocity 0.6-1.5m/s Trip protection operating oil flow velocity, customizable per requirements
Reset Oil Velocity 0.3-0.6m/s Trip protection reset oil flow velocity
Gas Alarm Volume 150-300cm³ Adjustable as needed, contact us for specific adjustment range
Housing Material Cast aluminum alloy Corrosion-resistant explosion-proof structure
Sealing Material Nitrile rubber Transformer oil resistant sealing rings
Operating Temperature -40℃~+60℃ Environmental temperature adaptation range
Protection Rating IP54 Dust and splash water protection
Insulation Resistance ≥100MΩ Contact to housing insulation resistance
Dielectric Strength AC 2kV/1min Insulation withstand voltage test standard
Service Life ≥20 years Design service life

Note: Above parameters are for reference only. Specific technical specifications are subject to our latest product documentation. Please contact us for detailed specification sheets.

Application Cases for Gas Actuated Relay Systems

Power Transformer Protection Applications

A 220kV main transformer protection system utilizing QJ-150 type Buchholz relay has successfully detected and handled 3 minor internal faults over 15 years of operation, effectively preventing equipment damage and power outage incidents while ensuring safe and stable grid operation.

Industrial Transformer Monitoring Cases

Large steel enterprise 35kV distribution transformer groups employ QJ-100 type gas protection relays for protection. Through gas alarm early warning functionality, winding overheating issues were timely identified and addressed, extending transformer service life and reducing maintenance costs.

Distribution Transformer Installation Examples

Urban distribution network 10kV transformers widely adopt QJ-80 type Buchholz gas relays. The miniaturized design facilitates installation while high reliability ensures safe distribution system operation with significantly reduced failure rates.

Selection Guide for Transformer Gas Protection Relays

Model Selection Based on Transformer Capacity

  • QJ-80: Suitable for 10kV and below, capacity ≤1600kVA distribution transformers
  • QJ-100: Suitable for 35kV, capacity 1600-8000kVA power transformers
  • QJ-150: Suitable for 110kV and above, capacity ≥8000kVA main transformers

Selection recommendations are subject to our latest selection manual. Please contact us for detailed selection guidance.

Pipe Diameter Matching Requirements

Buchholz relay pipe diameter must match transformer oil pipe diameter to ensure smooth oil flow and detection accuracy. Installation must consider pipeline routing and maintenance space requirements.

Installation Environment Considerations

Selection must consider installation environment factors including temperature, humidity, and altitude. Special environments can be accommodated with customized corrosion-resistant and high-temperature resistant products.

Frequently Asked Questions About Transformer Buchholz Relays

How to distinguish between gas alarm and trip operations?

Gas alarm operation occurs when internal transformer gas accumulation reaches the set volume threshold, serving primarily as an early warning with signal output but no tripping. Trip operation occurs due to severe internal transformer faults causing violent oil flow impact, directly tripping to disconnect the transformer.

What are the installation position requirements for Buchholz relays?

Gas protection relays must be installed in the connecting pipeline between transformer tank and conservator, maintaining horizontal installation with inclination not exceeding 1°. Installation height should facilitate observation and maintenance with adequate surrounding operational space.

What is the maintenance cycle for Buchholz relays?

Annual visual inspection and contact testing are recommended, with comprehensive overhaul every 3-5 years. Under normal operation, transformer gas relays require minimal maintenance, mainly involving housing cleaning and sealing performance inspection.

How to handle Buchholz relay false operations?

First check installation levelness and pipeline vibration interference. Investigate transformer for actual faults; if no faults exist, adjust operating parameters. Replace relay or improve installation environment if necessary.

What precautions apply when replacing Buchholz relays?

Before replacement, transformer must be de-energized and oil drained below gas relay level. When installing new relay, ensure sealing performance, adjust levelness properly, and perform functional testing after oil refilling to confirm normal operation.

Service Commitment and Contact Information

Our Service Commitment

We provide comprehensive technical support and after-sales service for transformer Buchholz relay products:

Technical Support

Professional technical team providing 7×24 hour technical consultation services

Installation Guidance

On-site installation guidance and commissioning services available

Training Services

User training for product operation and maintenance provided

Contact Information

Fuzhou Innovation Electronic Scie&Tech Co., Ltd.

Sales & Business Development

Email: web@fjinno.net

WhatsApp: +8613599070393

WeChat (China): +8613599070393

QQ: 3408968340

Phone: +8613599070393

Company Address

Liandong U Grain Networking Industrial Park,
No.12 Xingye West Road,
Fuzhou, Fujian, China

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Contact us for more product information and customized solutions. Our professional team will provide you with the most suitable transformer protection and monitoring product combinations. For the latest product catalogs and technical documentation, please communicate with us through the above contact methods.

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